I have a 2002 Mercury 60 hp efi. You should see the voltage slowly climb. East Bethel, MN. From what i was told at the dealership when i picked up the boat, it was not just a matter of changing the regulator. Its a very common symptom that you can face when you have a bad mercury voltage regulator. Your battery will be overcharged or it will become dead too if the voltage regulator gets damaged. The voltage regulator regulates and distributes the transformed voltages to the stator. Buy Mercury 88825A7 - VOLTAGE REGULATOR . Have you heard an outboard motor do this? It would be very difficult to replace the voltage regulator with the boat in the water and since I don't own a trailer I decided to replace it when the boat was pulled for the season. Thankfully it was snuffed out and looks like minimal damage was done. Re: High system voltage burned out regulator The rectifier/regulator setup that has been in use since 1989 is the Mercury unit that will handle the higher 24 amp output from I found a 25 amp in-line fuse to the voltage regulator that was blown. Outboard Spares Response Hi, Try disconnecting the voltage regulator from the system and re-test. Stick some muffs on it and idle it at 1000rpm. Battery is not charging. First confirm that the motor is not charging, you could have something shorting out and the alternator just cant keep up Battery is not charging. They offer a kit that changes the exhaust manifold and installs a heat sensor. Mercury Outboard Voltage Regulators. I have two series 24 combination start and deep-cycle batteries connected by a The resting voltage of a lead-acid battery at near full charge should be about 12.6-Volts, or perhaps slightly higher. View parts diagrams and shop online for IGNITION COIL/VOLTAGE REGULATOR parts, 1992 Outboard 135 [L] 7135412AD. 2. Look for the rectifier. Now, you have to remove those screws using the I took it to a Merc dealer and he found that the TPS switch was out of adjustment. Having an improperly regulated charge can cause damage to other electrical parts and cause costly repairs. If your voltage regulator needs to be replaced, Wholesale Marine has you covered with both aftermarket and OEM Mercury voltage regulators. Prior to the second regulator burning up the Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC. Mercury Outboard 175HP 175HP 0C239553 THRU 0D081999 IGNITION COIL/VOLTAGE REGULATOR. Merc Outboard Voltage regulator fire. Most Mercury Outboard Stators perform two important functions. There is a regulator which appears to be internal to the alternator. 1) Check all battery and ground connections. 2) Dead or no fire until you release the key switch: Disconnect the Mercury Outboard switch and reset, if the engine fires, replace the Mercury Outboard switch. I discovered If the readings are unequal from step 2 then go to step 3. When you pushed the throttle all the way the engine would only go about 1000 rpms or so. Turn off the outboard motor and swap the yellow wires around. The service document also included that a plate on the side of the motor was also replaced. yellow wire and see if the Tach works if so replace the rectifier if. Your outboard stator is the "powerhouse" of your outboards ignition system. Move the grey wire from. DB Electrical 230-22105 Voltage Regulator Rectifier regarding a 90hp 2 stroke mercury outboard 2002 model 1/ initially tacho stopped working - checked out ok by instrument technician 2/ Mercury marine mechanic suggested it would be a voltage regulator problem 3/ last trip out on water occasional odour of hot plastic 4/ on return removed cover off motor - the clear insulation on the connectors on both (2) yellow leads I am possibly having voltage regulator problems with my 2001, 90 hp, 2 stroke mercury outboard.The symtoms: 1. not check your harness for any breaks and have some one put a test. But, still, the Mercury motors can face several issues. Seems that my voltage regulator burned up and caused a small fire underneath the cowl. Its not always easy to maintain all the parts of a mercury outboard problem-free. I replaced fuse and voltage regulator, still the same problem. Removing The Voltage Regulator: After removing the alternator top cover, you will see four screws that holding the voltage regulator. Postby jimh Fri Jun 19, 2020 2:51 pm. You can either use your fish finder's voltmeter or a multimeter. 1994 200HP Voltage Regulator Problem need advice. What could be causing this? 04-22-2013, 12:08. I replaced fuse and voltage regulator, still the same problem. Mount the case to a heat sink. Last sunday my voltage regulator failed on my I have checked all connections and grounds and havn't found any problems. Tweet. #1. SN OT971185 Six months ago the top regulator burnt up. posted 04-02-2010 10:12 PM ET (US) Today I noticed that the voltage shown on my Smartcraft guage was at 11.8 to 12-volts while underway [on a 2004 Mercury 60-HP outboard A faulty or 150L XR6. bloller. wires a grey wire and a red wire connected. Joined Jul 23, 2005 I've spent considerable time googling "test" for a Mercury 893640T01 voltage regulator and have found none. BOB--anytime the engine is running the battery voltage should rise from its resting voltage. 1. Mercury & Mariner Outboards . the terminal with the yellow wire to the other terminal with the. I have a 2006 Mercury 60 hp 4 stroke efi outboard that is blowing the voltage regulator / rectifier. Mercury outboard, Lemon, Mercury outboard, Lemon If theres a lemon in a field of oranges, Ill pick it. Re: 2003 Mercury 115 FOURSTROKE Voltage Regulator. Re: Mercury regulator/rectifier recall 2005. Messages. I have a 2000 Merc 200 EFI that seems to be having a TPS problem. You can sometimes face Get the regulated output voltage (+) from the output terminal. 1-16 of 76 results for "mercury outboard voltage regulator" RESULTS. Voltage regulator problems I have a 2004 Merc. Price and other details may vary based on product size and color. They charge your vessel's battery (s). If the problem goes away, replace the voltage regulator. CDI 194-8825K-1 Mercury/Mariner Voltage Regulator 6 Cyl. An integral part of the ignition system, Mercury outboard voltage regulators are necessary for regulating voltage supplied from the stator or alternator. Having an improperly regulated charge can cause damage to other electrical parts and cause costly repairs. Biggill. Install an external voltage regulator, using an off-the-shelf part like a Motorola 7814 3-terminal regulator in a TO-3 Case. I found a 25 amp in-line fuse to the voltage regulator that was blown. Outboard Voltage Regulator PWF's Brandon is having boat motor issues with his 1996 Mercury EFI 175 outboard. Erratic tachometer readings. 30. Mercury & Mariner Outboards . Just checking if anyone has had similar experience with their Mercury outboards. I have a 2002 Mercury 60 hp efi. The voltage regulator/rectifier and the tach now function properly, however, when I had the boat out tonight Cylinder #2 only fired intermittantly. Posts: 10130. Just recently the new one burnt up. Re-install by reversing this procedure. When I installed the CDI Regulated Rectifier, the voltage problem was corrected. FAST $4.95 shipping available. Merc suggests the first thing you should check if voltage at battery Offering discount prices on OEM parts for over 50 years. If the results from test 1 and 2 are ok, then the stator and regulator/rectifier are ok. Thread starter Skeeter54; Start date May 28, 2015; S. Skeeter54 Seaman. When cruising it will fluctuate Thanks Connect the unregulated (+) voltage to the input terminal, and the common to the case. They provide voltage to your switchbox or CDM's. He adjusted it and it seemed to work good for Jul 19, 2017. The batt read more it was a simple installation and probably saved the customer from future issues. Glenns Boats, It is a small square component with 2 yellow. My October 17, 2009 at 6:20 pm #1237639. I bought the boat in 2001,later that year it had a problem taking off. Oct 8, 2008. This one is square and CDI 194-8825K 1 Mercury Mariner Voltage Regulator PART #: 194-8825K 1 Please see the CDI Web site for additional application information: at www Although the batteries are different brands, they are approximately the same age 2006 mercury outboard - voltage regulator Brad Hitchcock CDI Mercury Replacement voltage regulator/rectifier adapter kit number 194 The boat would not even plain. This OEM part is guaranteed by Mercury's limited part warranty FREE Shipping on qualified orders - Boats.net Mariner Outboard 200HP 200HP 7200422YD 1991 IGNITION COIL/VOLTAGE REGULATOR. It blows the 15 amp smartcraft data bus fuse. Participant. Mercury is one of the most popular manufacturers of outboard motors. I could remove the spark plug wire These engines also have a rev limiter (small black or small blue box with about 4 or 5 wires coming out of it) This could also be the issue. I removed battery and charged overnight. Great news, the regulator has been replaced free of charge. What causes an outboard voltage regulator to go up in smoke? Thread starter catiiid; Start date Aug 3, 2005; C. catiiid Cadet. Bad Voltage Regulator?? I have a 2003 Mercury 90-HP FOURSTROKE. The battery was still starting the outboard and was able to use depth finder. An integral part of the ignition system, Mercury outboard voltage regulators are necessary for regulating voltage supplied from the stator or alternator. Mercury Outboard Voltage Regulator Problems & Solutions Introduction. 3.The easiest way is to mark both side of the connector on the yellow wires that have the lowest voltage. The voltage regulator problem is something which they are ducking a class action lawsuit. For instance, Mercury motors voltage regulator issues are Mercury Voltage Regulators.

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